{"id":308,"date":"2020-05-11T15:57:21","date_gmt":"2020-05-11T15:57:21","guid":{"rendered":"https:\/\/3d-restoration.com\/?page_id=308"},"modified":"2020-10-06T15:27:48","modified_gmt":"2020-10-06T15:27:48","slug":"thermoforming-design","status":"publish","type":"page","link":"https:\/\/3d-restoration.com\/?page_id=308","title":{"rendered":"Thermoforming Design"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; fullwidth=&#8221;on&#8221; _builder_version=&#8221;4.0.11&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_start=&#8221;rgba(0,0,0,0.67)&#8221; background_color_gradient_end=&#8221;rgba(0,0,0,0.37)&#8221; background_color_gradient_overlays_image=&#8221;on&#8221; background_image=&#8221;https:\/\/3d-restoration.com\/wp-content\/uploads\/2020\/05\/Untitled-design-32.png&#8221; background_position=&#8221;top_center&#8221;][et_pb_fullwidth_image _builder_version=&#8221;4.0.11&#8243; custom_margin=&#8221;||35px|||&#8221;][\/et_pb_fullwidth_image][et_pb_fullwidth_header title=&#8221;THERMOFORMING DESIGN&#8221; text_orientation=&#8221;center&#8221; _builder_version=&#8221;4.0.11&#8243; title_font=&#8221;Teko||||||||&#8221; title_font_size=&#8221;80px&#8221; background_enable_color=&#8221;off&#8221; background_enable_image=&#8221;off&#8221; background_position=&#8221;bottom_left&#8221; custom_padding=&#8221;||97px|||&#8221;][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Features&#8221; _builder_version=&#8221;3.22&#8243; custom_padding=&#8221;||2px|||&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; _builder_version=&#8221;3.25&#8243; custom_margin=&#8221;|||&#8221; custom_padding=&#8221;0|0px|27px|0px|false|false&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.0.11&#8243; text_font=&#8221;Lato||||||||&#8221; text_font_size=&#8221;18px&#8221; text_line_height=&#8221;1.8em&#8221;]<p class=\"\" id=\"yui_3_17_2_1_1589197201403_836\">Thermoforming is an affordable <span>manufacturing process where a plastic sheet is heated to a pliable forming temperature, placed in a mold and formed to a specific shape, then trimmed to create a usable product.<\/span>\u00a0These parts are durable and relatively quick to produce.<\/p>\n<p class=\"\" id=\"yui_3_17_2_1_1589197201403_836\">There are design limitations with thermoforming which cannot achieve the fine detail of machining or 3D printing, however, thermoforming offers a lower cost per part than 3D printing.<\/p>\n<p class=\"\" id=\"yui_3_17_2_1_1589197201403_836\">Because of these design restrictions, it is essential to follow certain guidelines when creating thermoformed parts. Doing so will help create more accurate and durable parts in addition to prolonging the life of the molds for each part.<\/p>[\/et_pb_text][et_pb_divider show_divider=&#8221;off&#8221; _builder_version=&#8221;4.0.11&#8243;][\/et_pb_divider][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_divider show_divider=&#8221;off&#8221; _builder_version=&#8221;4.0.11&#8243;][\/et_pb_divider][et_pb_text _builder_version=&#8221;4.0.11&#8243; header_font=&#8221;Teko|700||on|||||&#8221; header_3_font=&#8221;Teko|600|||||||&#8221; header_3_text_align=&#8221;center&#8221; header_3_font_size=&#8221;32px&#8221;]<h3>INTERESTED IN THERMOFORMING FOR YOUR NEXT PROJECT?<\/h3>[\/et_pb_text][et_pb_button button_text=&#8221;Get A Quote&#8221; button_alignment=&#8221;center&#8221; _builder_version=&#8221;4.0.11&#8243; custom_button=&#8221;on&#8221; button_text_size=&#8221;16px&#8221; button_text_color=&#8221;#000c2f&#8221; button_bg_color=&#8221;#ffffff&#8221; button_border_width=&#8221;3px&#8221; button_border_color=&#8221;#dddddd&#8221; button_border_radius=&#8221;0px&#8221; button_letter_spacing=&#8221;4px&#8221; button_font=&#8221;Teko|700||on|||||&#8221; button_icon=&#8221;%%24%%&#8221; background_layout=&#8221;dark&#8221; locked=&#8221;off&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_border_width__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_border_color__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_border_radius__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_bg_color__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Features&#8221; _builder_version=&#8221;3.22&#8243; custom_padding=&#8221;|||&#8221;][et_pb_row admin_label=&#8221;Detailed Specs&#8221; _builder_version=&#8221;3.25&#8243; locked=&#8221;off&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Title&#8221; _builder_version=&#8221;3.27.4&#8243; header_font=&#8221;||||||||&#8221; header_3_font=&#8221;Teko||||||||&#8221; header_3_font_size=&#8221;40px&#8221; header_3_line_height=&#8221;1.2em&#8221; custom_margin=&#8221;||15px|&#8221;]<h3>TYPES OF MOLDS<\/h3>[\/et_pb_text][et_pb_tabs _builder_version=&#8221;4.0.11&#8243; tab_font=&#8221;Teko|||on|||||&#8221; tab_letter_spacing=&#8221;1px&#8221; tab_line_height=&#8221;3em&#8221; background_color=&#8221;#f7f7f7&#8243; border_width_all=&#8221;0px&#8221; locked=&#8221;off&#8221;][et_pb_tab title=&#8221;Multi jet fusion&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\" id=\"yui_3_17_2_1_1589211903082_229\">\n<li>\n<p class=\"\">The overall best tooling option for parts smaller than 15\u201dx11\u201d<\/p>\n<\/li>\n<li>\n<p class=\"\">The cheapest print option<\/p>\n<\/li>\n<li>\n<p class=\"\">High accuracy<\/p>\n<\/li>\n<li id=\"yui_3_17_2_1_1589211903082_228\">\n<p class=\"\" id=\"yui_3_17_2_1_1589211903082_227\">Good for 1000\u2019s of parts<\/p>\n<\/li>\n<li>\n<p class=\"\">Generally does not require additional finishing for opaque plastics<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Aluminum-Filled Urethane&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\">\n<li>\n<p class=\"\">Create long-lasting tooling or multiples of a tool at a lower price than printing<\/p>\n<\/li>\n<li>\n<p class=\"\">Requires a 3D printed or machined master mold<\/p>\n<\/li>\n<li>\n<p class=\"\">Near-permanent tooling<\/p>\n<\/li>\n<li>\n<p class=\"\">Cheaper to reproduce in multiples than 3D printing<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Machined MDF&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\" id=\"yui_3_17_2_1_1589211903082_241\">\n<li>\n<p class=\"\">Most cost-effective option for medium to large tools<\/p>\n<\/li>\n<li>\n<p class=\"\">Life is less than 100 forms<\/p>\n<\/li>\n<li>\n<p class=\"\">Poor to average accuracy<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Machined Urethane Foam&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\" id=\"yui_3_17_2_1_1589211903082_247\">\n<li>\n<p class=\"\">Preferred option for larger, semi-permanent tools<\/p>\n<\/li>\n<li>\n<p class=\"\">Good for 700-1300 forms depending on foam used<\/p>\n<\/li>\n<li>\n<p class=\"\">Average to good accuracy<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Machined Aluminum&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\" id=\"yui_3_17_2_1_1589211903082_254\">\n<li>\n<p class=\"\">Permanent, unlimited forms<\/p>\n<\/li>\n<li>\n<p class=\"\">Used for automated, high-volume production<\/p>\n<\/li>\n<li id=\"yui_3_17_2_1_1589211903082_259\">\n<p class=\"\" id=\"yui_3_17_2_1_1589211903082_258\">Good to excellent accuracy<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][\/et_pb_tabs][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.0.11&#8243; custom_padding=&#8221;1px|||||&#8221;][et_pb_row _builder_version=&#8221;4.0.11&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.0.11&#8243;][et_pb_text admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.0.11&#8243; header_font=&#8221;||||||||&#8221; header_3_font=&#8221;Teko||||||||&#8221; header_3_font_size=&#8221;40px&#8221; header_3_line_height=&#8221;1.2em&#8221; custom_margin=&#8221;||15px|&#8221;]<h3>TYPES OF CUTTING<\/h3>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.0.11&#8243; text_font_size=&#8221;18px&#8221;]<div class=\"sqs-block html-block sqs-block-html\" data-block-type=\"2\" id=\"block-yui_3_17_2_1_1555452781360_56922\">\n<div class=\"sqs-block-content\" id=\"yui_3_17_2_1_1589211903082_285\">\n<p class=\"\" id=\"yui_3_17_2_1_1589211903082_284\">The type of cut used impacts the cost and speed of the finishing process. Vertical or horizontal cuts are relatively fast and easy, able to finish hundreds of parts per hour. More complex custom cuts or hole cutouts will slow down the finishing process and increase labor costs.<\/p>\n<\/div>\n<\/div>\n<div class=\"row sqs-row\" id=\"yui_3_17_2_1_1589211903082_265\">\n<div class=\"col sqs-col-3 span-3\" id=\"yui_3_17_2_1_1589211903082_264\">\n<div class=\"sqs-block html-block sqs-block-html\" data-block-type=\"2\" id=\"block-yui_3_17_2_1_1555626187940_109411\">\n<div class=\"sqs-block-content\" id=\"yui_3_17_2_1_1589211903082_263\"><\/div>\n<\/div>\n<\/div>\n<\/div>[\/et_pb_text][et_pb_tabs _builder_version=&#8221;4.0.11&#8243; tab_font=&#8221;Teko|||on|||||&#8221; tab_letter_spacing=&#8221;1px&#8221; tab_line_height=&#8221;3em&#8221; background_color=&#8221;#f7f7f7&#8243; border_width_all=&#8221;0px&#8221; locked=&#8221;off&#8221;][et_pb_tab title=&#8221;Vertical Cut&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul>\n<li>Most common cut<\/li>\n<li>Creates a lip around the part a specified distance from the wall<\/li>\n<li>Recommended minimum lip of 1\/16\u201d<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Horizontal Cut&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\" id=\"yui_3_17_2_1_1589211903082_269\">\n<li>\n<p class=\"\">Second most common cut<\/p>\n<\/li>\n<li>\n<p class=\"\">Cuts the wall at a specified height<\/p>\n<\/li>\n<li id=\"yui_3_17_2_1_1589211903082_274\">\n<p class=\"\" id=\"yui_3_17_2_1_1589211903082_273\" style=\"text-align: left;\">Primarily used for aesthetics or for fitting parts together<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Hole Cutout&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\">\n<li>\n<p class=\"\">Holes of most shapes can be cut out of a flat surface<\/p>\n<\/li>\n<li>\n<p class=\"\">Generally requires a small radius when used in corners (1\/8\u201d recommended, 1\/16\u201d achievable)<\/p>\n<\/li>\n<li>\n<p class=\"\">May require additional tooling<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;Custom Cut&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul data-rte-list=\"default\">\n<li>\n<p class=\"\">Varies from a multi-height horizontal cut to a complex, organic cut across multiple surfaces<\/p>\n<\/li>\n<li>\n<p class=\"\">Increases labor and time depending on complexity<\/p>\n<\/li>\n<li>\n<p class=\"\">May require additional tooling<\/p>\n<\/li>\n<\/ul>[\/et_pb_tab][\/et_pb_tabs][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.0.11&#8243; custom_padding=&#8221;3px|||||&#8221;][et_pb_row _builder_version=&#8221;4.0.11&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.0.11&#8243;][et_pb_text admin_label=&#8221;Title&#8221; _builder_version=&#8221;4.0.11&#8243; header_font=&#8221;||||||||&#8221; header_3_font=&#8221;Teko||||||||&#8221; header_3_font_size=&#8221;40px&#8221; header_3_line_height=&#8221;1.2em&#8221; custom_margin=&#8221;||15px|&#8221;]<h3>TYPES OF FINSHING<\/h3>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.0.11&#8243; text_font_size=&#8221;18px&#8221;]<p>Custom finishes are a great way to add improved aesthetics and functionality to thermoformed products. 3D Restoration offers several finishing options for your thermoformed parts.<\/p>\n<div class=\"row sqs-row\">\n<div class=\"col sqs-col-3 span-3\">\n<div class=\"sqs-block html-block sqs-block-html\" data-block-type=\"2\" id=\"block-yui_3_17_2_1_1555626187940_208273\">\n<div class=\"sqs-block-content\"><\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"row sqs-row\" style=\"color: rgba(0, 0, 0, 0.7); font-family: 'Source Sans Pro'; font-size: 15px; background-color: #ffffff; width: auto !important;\">\n<div class=\"col sqs-col-3 span-3\" style=\"float: left; width: 247.5px;\">\n<div class=\"sqs-block html-block sqs-block-html\" data-block-type=\"2\" id=\"block-yui_3_17_2_1_1555626187940_208273\" style=\"position: relative; height: auto; padding: 17px; outline-style: none; outline-width: initial; box-shadow: rgba(128, 128, 128, 0) 0px 0px 0px 1px inset; transition: box-shadow 0.2s ease-in-out 0s; clear: none;\">\n<div class=\"sqs-block-content\" style=\"outline-style: none; outline-width: initial;\"><\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"row sqs-row\" id=\"yui_3_17_2_1_1589211903082_265\">\n<div class=\"col sqs-col-3 span-3\" id=\"yui_3_17_2_1_1589211903082_264\">\n<div class=\"sqs-block html-block sqs-block-html\" data-block-type=\"2\" id=\"block-yui_3_17_2_1_1555626187940_109411\">\n<div class=\"sqs-block-content\" id=\"yui_3_17_2_1_1589211903082_263\"><\/div>\n<\/div>\n<\/div>\n<\/div>[\/et_pb_text][et_pb_tabs _builder_version=&#8221;4.0.11&#8243; tab_font=&#8221;Teko|||on|||||&#8221; tab_letter_spacing=&#8221;1px&#8221; tab_line_height=&#8221;3em&#8221; background_color=&#8221;#f7f7f7&#8243; border_width_all=&#8221;0px&#8221; locked=&#8221;off&#8221;][et_pb_tab title=&#8221;post-form esd coating&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<ul>\n<li><span>A clear ESD coating that can go on a few plastics including PETG, ABS and PVC<\/span><\/li>\n<\/ul>[\/et_pb_tab][et_pb_tab title=&#8221;post-form abrasion coating&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<p>A clear abrasion-resistant coating (expensive)<\/p>[\/et_pb_tab][et_pb_tab title=&#8221;post-form uv coating&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<p>A clear coat (matte or gloss) that extends the life of plastics in outdoor applications \u00a0<\/p>[\/et_pb_tab][et_pb_tab title=&#8221;post-form sandblasting&#8221; _builder_version=&#8221;4.0.11&#8243; body_font=&#8221;||||||||&#8221; body_font_size=&#8221;16px&#8221; body_line_height=&#8221;1.8em&#8221; tab_font=&#8221;||||||||&#8221;]<p>Adds light diffusion to clear part or high-quality matte texture to opaque parts<\/p>[\/et_pb_tab][\/et_pb_tabs][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Related Listings&#8221; _builder_version=&#8221;3.22&#8243; custom_padding=&#8221;1px|0px|1px|0px|true|false&#8221; locked=&#8221;off&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; _builder_version=&#8221;3.25&#8243; background_color=&#8221;#f4f4f4&#8243; custom_margin=&#8221;|auto|0px|auto||&#8221; custom_padding=&#8221;50px|40px|50px|40px|true|true&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;3.25&#8243; custom_padding=&#8221;|||&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;Title&#8221; _builder_version=&#8221;3.27.4&#8243; text_font=&#8221;Lato||||||||&#8221; text_font_size=&#8221;20px&#8221; text_line_height=&#8221;1.8em&#8221; ul_font=&#8221;||||||||&#8221; header_font=&#8221;||||||||&#8221; header_3_font=&#8221;Teko|500|||||||&#8221; header_3_font_size=&#8221;40px&#8221; header_4_font=&#8221;||||||||&#8221; locked=&#8221;off&#8221;]<h3>HAVING TROUBLE FINDING REPLACEMENT PARTS?<\/h3>\n<h3><span color=\"#666666\" face=\"Lato, Helvetica, Arial, Lucida, sans-serif\" style=\"color: #666666; font-family: Lato, Helvetica, Arial, Lucida, sans-serif;\"><span style=\"font-size: 20px;\">We know it can be very difficult to find parts for a product that that has been discontinued. We can help! 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